Everlast Tig Welder Review

Everlast TIG Welder Review – (2023)

Everlast has managed to get shelf space from local hardware stores to big retail chains in a short period of time, because of the durability, efficiency, and welding quality it offers. Whether you are looking to get over with your hobby projects, repairs at home, or industrial tasks, everlast has machines for all your welding needs.

We tested various everlast welders available in the market, and find them to deliver clean welds on various kinds of metals. Moreover,  most of the tig machines offer both AC DC power sources and many other functionalities required to achieve precise welds.




2T/4T operations

1. PowerTIG 325 EXT-Best Overall


Stable Arc

2. PowerTIG 255 EXT


HF and lift option

3. PowerARC 160 STH Everlast Tig Welder


User friendly

4. Everlast PowerTIG 250 EXT


Extended features

5. Everlast PowerTIG 185 DV



6. Everlast PowerTIG 200 DV


Starter kit

7. 2020 Everlast PowerARC 140 ST


Smooth welding

8. Everlast PowerARC 200STI



9. Everlast Power ITig 201

Best Everlast TIG Welders

 The company is producing the following top-rated models currently.

1. PowerTIG 325 EXT-Best Overall


  • Simple operations
  • Easy to use
  • Self-diagnosis troubleshooting features
  • Protection against overheating
  • Improved starting and lower
  • Best for heavy-duty work
  • 2T/4T operations
  • Adjustable arc control features
  • Advanced VRD function


  • No water cooler
  • Expensive

The  PowerTIG 325EXT is an industrial-grade AC/DC welder, that lets you handle the most complex tig welding operations remarkably well with its reliable performance. To tell you further, the AC balance and frequency make it work like a beast on aluminum.

IGBT Power & Heavy Duty Design
This product comes with an IGBT power feature that helps in increasing the reliability and performance of the item. Moreover, this can be a handy option for you if you are a beginner in this field.
Also, due to the heavy-duty design, you will face fewer maintenance issues with the item, and it will then automatically increase the reliability.

Microprocessor & Controls
Since you can not count the features of this item, so there is a digital microprocessor that enables the users to have clear power and accurate welding. While on the other hand, adjusting all the settings will be so easy for you, as you will have all the controls located in one place such as buttons and knobs.

Simple Menu & Quick Setups
The majority of people usually like the product with reachable controls. There is a simple menu in PowerTIG 325EXT, which makes things easier for people.
In addition to this, this item is easy to set up and does not require any professional person to set up the machine.


  • Lightweight and portable 208/220/240/460 V 3 PHASE
  • Digital/Micro-controlled // 320A/20V @ 60% Duty Cycle/ 40° C
  • AC Wave Forms: Advanced Square / Soft Square / Triangular / Sine
  • DC Pulse Frequency: .1-500Hz / Standard AC Pulse Frequency: .1-250Hz
  • Hot Start Amps:0-100% Stick: Adjustable Arc Force Control Stick
  • Hot Start Type: Adjustable Hot Start

2. PowerTIG 255 EXT


  • Various Digital  Display Options
  • Stable Arc
  • High Duty Cycle
  • Runs on standard household current
  • Dual Voltage 120V/240V


  • Could be complicated for novice users
  • Expensive

The beast is designed to take your welding skills to a whole new level whether you are a professional or a hobbyist. It’s an AC/DC dual voltage welder, that also features a stick welding option. Besides, extended wide pulse frequencies work on both AC/DC current, allowing you to perform any sort of job exceptionally well.

If you are wondering about the weight of the item, so it merely weighs 80 pounds. Furthermore, you may find it a bit heavier as compared to other products, but the best thing about this tig welder is that it is still portable. Likewise, you can simply carry it around.
There is a pre-built handle that enables the user to have a handy grip while carrying it. Nonetheless, the dimensions are 24 inches x 9 inches x 17 inches.

The manufacturer has added one more feature in this item that enables the user to utilize or run it between 120V-240V. In addition to this, for running it, you will have to look for a power generator or for a socket to plug it in. Besides, It is portable, reliable, and comes with other extra accessories. One thing that you will want to know for sure is whether you can run it with 10,000-watt generators.

Duty Cycle and Welding Output
When you start running this welder for Tig, you will find that there is a duty cycle available as well. Moreover, it offers almost a 60% duty cycle at full power because this item is a type of inverter. On the other hand, it is compact, because it guarantees no hiking in the middle of the project and will work till the end.

Power Connector
If you have previously worked with power connectors, then you may find these connectors special, because they are standardized DINSE 50 style. However, you can utilize a number of accessories and tools with Everlast PowerTIG 255 Ext. Similarly, if you own a powerful 300 water cooler, then you have an advantage for using it with the cooler effectively.


  • Heavy-Duty IGBT Power Modules Increase reliability and performance
  • True low amp options down to 3 amp DC and 5 amp AC
  • AC Wave Forms: Advanced Square / Soft Square/ Triangular / Sine
  • Simplified menu design allows settings to be quickly selected and adjusted
  • 10Hz Advanced AC Pulse mode improves penetration on thicker metals and can reduce wrapping and burn through on thinner metals

3. PowerARC 160 STH


  • Dual voltage
  • HF and lift option
  • Stable arc
  • Arc force control
  • Five years warranty


  • No Foot Pedal
  • Short Cords

The PowerARC 160 STH is one of the most lightweight weight welders produced by everlast but is power-packed with features despite its lightweight. Besides, It’s a dual voltage AC/DC unit that also comes with stick mode.

Mobile Design
The design of this best tig welder in the world comes in a lightweight and small design that enables the users to easily pick it up and carry it to the location where they want to work. In addition to this, it can be a great option for those people who usually offer mobile welding services.

Dual Voltage
The durability of the item all depends on this feature, as it allows you to plug the machine both into an industrial source or a home socket. Similarly, in an emergency case in your home or shop, you can easily use it on 120V. On the other hand, this type of voltage is always used by professionals as well.

This feature lets the user put and run the machine anywhere where there is a plug or house outlet. However, if you are planning to have a huge and big project, then turning the machine to 240V will not do any harm.

The lift and high frequency all depend on o the Tig and stick feature. Furthermore, the lift and high is the type of start, where the high frequency is one of the easiest starts. Besides, it is likewise said to be a non-contact way of starting as well. If you are working in high and strong windy conditions or dealing with aluminum, then we recommend you go with a high-frequency start.

Nevertheless, on the other side, the lift start also comes with its various advantages. We suggest you utilize this option if the high one creates interference with radios and other devices.

When it comes to power, no other model can beat this one. Moreover, plenty of power is on your way. Therefore, the majority of the professionals are seen using PowerARC 160STH. Not only this, but you will also have a digital screen on this item, where you will be able to see the settings of the machine.

PowerARC 160 STH


  • Lightweight and portable – 35% at 160amp — With HOT START
  • IGBT Infineon Modules, Inverter Technology
  • 160a HF Tig DC and STICK with built in valve
  • 5 Years (Parts and Labour) and 30 days money back
  • DUAL VOLTAGE 110v/220v

4. Everlast PowerTIG 250 EXT


  • Dual voltage
  • Great customer support
  • User friendly
  • Five years warranty


  • The TIG torch may get hot.

Everlast PowerTIG 250EXT is a power-packed machine, providing you with all the strength a machine needs to get over part-time jobs. Also, it enables you to perform ½ weld in a single pass with the advantage of a 60% duty cycle at its maximum amp cycle.

It’s still a lightweight and portable one when you compare it to the other machines offering the same features, as it does. Besides, the hard metal top and handy handle, make it more mobile for you.

Great Warranty
Professional TIG welders have come across this machine and admired it due to its high functionalities. Besides, it comes with five years of warranty. It implies that, if you ever face any issues regarding this product, then you can easily change it effectively.

Furthermore, within the first five years, if your machine requires any sort of repair, you will have that without any cost.

Color Coded Controls
Everlast PowerTIG 250EX contains color-coded controls that are very simple to utilize. In addition to this, they are not merely easy to use, but are straightforward and easily located as well. The 240V receptacle is there, which you can use with the Everlast PowerTIG water cooler.

With regards to making adjustments, you can pick between two-foot and four-foot alternatives and furthermore change the recurrence of the beat. In spite of the fact that you can utilize this model with the outlets in a home or at a place of work, you can likewise utilize it with a generator. Everlast appraised this model to work with generators that have a yield of up to 10,000 watts.


  • Low 5 amp Start for TIG and AC and DC modes (+/-2 amps)
  • Pre-flow and post-flow control for maximum shielding gas protection before and after
  • Arc force control for stick reduces spatter and helps improve arc performance in short arc conditions
  • Consumable Starter Kit(Tungsten not included)
  • Improved HF start for reduced maintenance issues

5. Everlast PowerTIG 185 DV


  • Extended features
  • User friendly interface
  • Extended accessories
  • Affordable


  • No foot pedal
  • Lacks a stable arc in AC mode sometimes

If you are looking to buy something low in cost with good output, then Everlast PowerTIG 185 is meant for you. A machine that’s worth your money and manufactured by a reputable brand. Besides, it’s a dual voltage AC/DC machine with a pulse option and requires only 5- to 20 amp to work on both modes.

User Friendly
It is said to be a well-functioning tig welder that you may find very easy to use. In addition to this, the best thing is that there are no useless or unnecessary dials or switches located on the item as compared to other models at the store. Moreover, It likewise contains an automatic pre-flow feature that implies an easy starting and operating of the machine.

Budget Friendly
Affordability is one of the main factors that every user observes while buying a tig welder machine. Nevertheless, you may come across products with the same features at high costs, then why you should not try this everlast tig welder review where you will have a number of features at low cost?

Light Weight & Portable
If you are not able to move your machine from one place to another, then you should leave buying such a product. While on the other hand, when it comes to Everlast PowerTIG 185, portability is there. Hence, the dimensions of this item are 24x9x17 inches making it light in weight and easy to carry around your house and shop.

Extended Features
It contains some extraordinary features and offers a great performance comparing it with its price. However, if you are top range welder, then having these features in a machine becomes essential. Some of the best and most good features are an argon regulator, compact inverter, stick functionality, and automatic reflow.


  • Lightweight and portable ACDC STICK welder
  • IGBT Infineon Modules, Many updates on the 2016 model
  • 185AMP @ 35% duty cycle on 220v /// 105AMP @ 35% duty on 110v
  • 5 years (parts and labor)
  • 1/4 weld on single pass on alloy and 5/8 on steel

6. Everlast PowerTIG 200 DV


  • Work on both 120V and 240V
  • Easy to operate
  • Cost-effective
  • Arc force control


  • No extra accessories

The everlast PowerTIG 200DV is a 110/220 dual voltage welder that comes with a pulse option. The beast performs incredible jobs with low amperage. Besides, the control from the display gives precise results and lets you adjust the power going to the workpiece.

Cutting long things short, it is way better than its competitors in the same price bracket when comes to features. An extended warranty of up to 5 years makes it more favorable.

Dual Voltage and Easy Operations
PowerTIG 200DV is one of the most versatile products available in the market with a dual voltage feature. Moreover, if there is a dual voltage, it implies that you can easily run that on both 120V and 240V.

In addition to this, it is so easy and simple to operate that it does not require any knowledge or there is no rocket science to run this machine.

Multiple Features
This TIG welder is multiple features as there are a number of functions that you can take advantage of. Furthermore, the stick it comes with is of high quality and effective.

Moreover, the arc effectively controls the stick from splattering and increases the arc performance accordingly.
When you are busy welding, protecting the optimal gas shield is so essential, so for that, the manufacturer has added Pre and post-flow control.


  • 120V/240V Dual Voltage input
  • Color-coded controls are easy to identify and understand
  • Arc force control (DIG) for stick helps to reduce spatter and improve arc performance
  • Low as 5 Amp start for TIG and DC/ 20 Amp in AC
  • 240V Outlet in the rear for optional WC 300 water cooler

7. 2020 Everlast PowerARC 140 ST


  • Starter kit
  • Low duty cycle
  • Portable
  • Tig/Stick Modes


  • No foot pedal

Everlast powerarc 140st is a small unit suitable for light-duty work that comes with inverter technology. The machine works best for novice users and can easily be transported as a backup welder, that’s because of the flexibility and performance it offers.

Besides, it is equipped with both TIG/STICK options and can work on AC voltage only. Adding on more, it’s a welder that offers superior quality at quite a justified price.

Various Power Options
With this different power options feature, you will be capable of running this tig welder of Everlast on both 120V and 240V power supplies. Similarly, it does not matter where you carry this item, if there are power supplies and outlets, you will be able to run it effectively.

Durable Arc Control
The machine has incredible arc performance, and its programmed hot beginning lessens the odds of your pole staying as you strike. The implicit auto arc power control changes with the circular segment length as you weld, boosting the current as bend length drops, and the voltage goes down, so the bend doesn’t drop, and giving generally speaking better performance in out-of-position welds. This is one of the best TIG welders under $500.

Lift Start
Besides everything, the Tig comes with a lift start that enables the machines to start without any hurdles. In addition to this, there is likewise no interference as well, and it will not damage any of the parts that usually get disturbed by the high frequency.


  • Compact and portable with carry case
  • Lift TIG function with standard 17 series gas valve torch
  • Simple easy to use
  • Auto adaptive hot start

8. Everlast PowerARC 200STI


  • Smooth welding
  • Value for money
  • Simple controls
  • Lift start
  • Lightweight


  • No hard handle for carrying
  • DC only

Sometimes you may like a machine with simple basic functions, rather than one having tons of complicated ones which may or may not work for you. It’s a dual voltage model, that offers Infineon modules for inverter technology, and produces 200 amps’ power max and both TIG/STICK modes. However, it works on DC voltage only and uses a gas valve torch.

Smooth Operation
Smooth operation is the most important factor if you are a welder. In addition, when you talk about other tig welders, they make noise when they are on. On the other hand, you will not hear any sound while working with this machine.

Easy to Weld
If you buy a welding machine and you do not find it easy to weld, then you should replace it with one that is easy to use and weld as well. Nevertheless, there is an arc assist feature that makes you weld any kind of material easily and smoothly.


  • Lightweight and portable
  • Igbo Infineon modules, Inverter technology
  • 200A DC and stick
  • 5 years (Parts and labor) and 30 days money back
  • Dual voltage 110V/220V

9. Everlast Power ITig 201


  • Economical
  • Portable
  • Color-coded buttons
  • Controllable parameters


  • No cables

A professional tig welder featuring STICK mode also, but works on DC only. It offers unique features in the mid-price range. It is a fully-featured machine that offers both HF start and lifts start capability.

Moreover, this unit is widely used by professionals where controlling heat going to the work heat is important; the pulse feature and low amp start capability help to control the heat.

This convenient welder machine has significantly more functionalities you ought to find out about. In spite of the fact that there are a couple of mechanical constraints, its capacities are not unimportant.

The welding boundaries are efficient and are shading coded to underline the marks. That makes it simpler for the client to change the controls before the activity begins.

Everlast Power ITig 201 comes with the feature of Upslope. However, when you use it with 4T, it then enables the welder to increase the number of amperes at a certain level automatically. In addition to this, you can easily select the speed of the heat.

Nonetheless, there is also a function of Pulse; when using it, it allows you to utilize different buttons to enhance welding quality.

The design of this everlast tig welder review is ergonomic. Besides, there is an attached torch and some other extra accessories that are suitable for the generator with clean electrical power. Similarly, the device is easy to set up, and the attached torch makes it more convenient.


  • Lightweight and portable
  • Digital IGBT Inverter design incorporates a simple analog look and feel
  • 5 Year (Parts and Labour)
  • 35 Series DINSE-style connections

Best Place To Buy Welders Online

You can buy a tig welder from numerous online marketplaces, but we recommend getting one from some trusted sellers, and Amazon is one you can trust. These machines are quite costly, and buying from some disreputable could cost you a great deal of money, as may receive a faulty one.

Amazon is the safest place for you to buy such costly items and other related accessories. Being the most prominent online marketplace, amazon ensures the safety of both buyers and sellers.

One of the most things to love about amazon is its return/refund policy. Sometimes a product may get damaged during delivery, that where the return policy comes in handy.

Buying Guide

Everyone has different welding needs and styles, and you may need to carry out research to find the functions you need in a tig welder that best suits your welding needs.

 The below-detailed buying guide could be helpful for you to choose one as per your welding needs.

Everlast TIG Welder Review
Infographic: Everlast TIG Welder Review

The first thing which appears in the eyes is the design of this Everlast Tig Welder. It is good to buy the best design with its fully secure assembly and also with great shape.

Moreover, color and functionality even matter to buy. Furthermore, if you are an experienced welder of Tig works, then you can easily judge the design with its sound quality functions of the Everlast Tig Welder.

Unique Functions
The Everlast Tig welder is very famous and popular in the welding world. So, it all functions with pure power and capabilities for using this all the time.

Moreover, the Everlast Tig Welder is best with all the useful features to work in trimming, grinding, and cutting. So, it is better to buy the best functional Everlast Tig Welder.

Light Weight and Portable
It is the best feature of this welder, which makes it versatile from all others. So, try to buy the lightweight design of the welder for easy use at any place.

Moreover, its fully portable style is also suitable for any cutting of metals and welding. The lightweight design is an outstanding feature of this Everlast welder for smooth working.

The best size of the Everlast welder is the right to give easy tasks. Moreover, its small and straightforward size is best for use at any place with its full adjustment. So, a welder can work with the Everlast machine efficiently at low locations.

Moreover, its full compact design is also set easily with its full power. Therefore, always try to buy the welder of Everlast with its full sample size.

The durable and extraordinary power in the machine is good to give maximum support for use with its full, long-lasting effect. So, you can use the welder with its all-testing option.

Moreover, the robust power and setting with its proper assembly are also best to buy an excellent durable made machine.

Most manufacturer gives an excellent warranty package for the machine Everlast t uses it with almost three years of a warranty package. So, you need to check all the useful features of the welder and then buy it with all the good functions of the warranty system.

This warranty helps exchange things with a new one during any troubleshooting in the old machine of the Everlast system.

It also matters and the main issue about buying any good quality of Everlast welder with its all unique designs and features. So, you need to check the price of all Everlast welder products and then buy it with all elements.

Moreover, the price always depends upon your capacity and which product you want to purchase but try to buy the welder with your pocket budget.

Versatile with Power
It is also the best thing you need to check before buying any of the suitable products. So, the welder uses different types of A.C. and D.C. sources of all kinds of functions. So, try to get the Everlast welder with both sources of the A.C. and D.C. power. It is good to give easy usability with its regular power.

Complete Kit
The Everlast welder products come with a full package and have a complete kit to buy the best one. So, it is good to buy the Everlast welder with its hand clamp, rare foot case, and power source cable. All these things in the welder make it versatile and unique for use at any upscale level. Moreover, it is good to buy the welder and use it.

Clean Setup
It is necessary to buy the welder with its fully clean setting. So, it helps obtain the best size and all suitable functional welders with all features. But, a clean system is good to give accuracy for Tig works. Moreover, the Everlast Tig Welder is thoroughly cleaned to use less power and works well in trimming and grinding metals.

Frequently Asked Questions (FAQ)

What type of metals is cut with Everlast Tig Welder product?

The Everlast welder is very functional in making a sound system for cutting all types of metals quickly. So, it cuts and works on Cast Iron, Exotic Metals, Copper Brass, Chromyl, and Aluminum Alloys. All these metals are worked and cut with the Everlast Tig welder. Therefore, with an Everlast TIG welding machine, you can weld just about any type of metal except for cast iron.

What is the best power source for Everlast welder?

It is good to use the pure A.C. source power with its full capability to give maximum strength for cutting of any metal. Moreover, the Everlast is also good with ist D.C. source to provide an excellent cutting setting.

How much duty cycle need for Everlast Welder?

A duty cycle is generally measured on a scale that uses 10-minute periods. For example, while welding, you might wind up with a 20% duty cycle with the MIG at 23v or 180 amps. Now let’s translate what that means. So, the duty cycle of Everlast is repeatable with its all functions.

Is an Everlast Tig Welder Good for use?

The Everlast tig welder products are excellent from all others due to useful features for various functions and capabilities of cutting at full speed. Moreover, the machine power is superior to give a hard and smooth setting.

What is the best function of the Everlast product?

The overall best product of Everlast is Everlast Power TIG 200DV 200-Amp Pulse AC/DC Welder. It has all the right features, which we have already discussed in the list mentioned above of buying guides. So, try to buy this one with its unique styles and functions as well.

What should I need to check in the Everlast Tig Welder?

It is good to buy the Everlast Tig welder with its all best reviews. But, check the assembling, foot pedal, frequency, and control setting. Moreover, the high-quality arch system is very efficient set in the Everlast Tig welder.

What is Tig Torch?

The GTAW is also known as the Tig. So, its torch uses the arch of welding with its full melting power and gives good cutting work in the metal and even for use in welding.

Everlast Welders Pricing Options

An entry-level tig/stick everlast welder that offers 140 amps of welding power, costs you around 250$. However, if you are looking for a machine that offers you some advanced features that you won’t find in an entry-level machine, it will cost you something between $300-$500.The industrial-grade welders manufactured by everlast range from $1000-$3000.

Final Words

We hope the detailed everlast tig welder review 2021 will help you out in making a purchase decision and get the best everlast TIG machine that best suits all your welding needs.

A machine offering low amperage costs you much less, and works best to get over all your small welding tasks, whether they are home repairs or your welding hobby needs. However, if you intend to use a welding machine for outdoor jobs, then you should consider that is power-packed with lightweight specifications.

If you are looking for something to fulfill your industrial welding needs, then you need to get a machine like PowerTIG 325EXT that offers high amperage, to handle your tasks in an efficient manner. Besides, everlast offers prolonged warranties and customer-friendly return policies on their products.

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